analysis of brake spring
serving industry leaders, establishing reliable quality
since 2009, zihuoli spring has been awarded the first class safety certification and has passed important quality system certifications such as iso9001 and rohs to provide better quality assurance and service to our customers. brake spring is one of the important industries we served. zihuoli has rich experience in project development and production management for brake spring products.
brake springs are used in a wide range of applications, such as machinery and equipment, marine chemical equipment, elevator brakes, marine brakes, etc. and automotive brakes are one of the main application.since now, zihuoli mainly manufacture automotive brake springs and elevator brake springs. it’s our honore to serve the companies of the leaders in industry. we also desire to serve more customer who required the brake spring.
during years of services experience to leading companies in the industry, zihuoli has been constantly learning and growing. from providing only springs, then involved in the simultaneous development of core spring components. spring is the core component of the brake. to meet this demand, spring design and production must meet the requirements of good consistency, high stability, high fatigue strength, and accurate force values. according to the requirements of our customer, from the selection of materials, zihuoli provide one-stop service to develop the manufacturing works from row material, design, process, surface treatment, auxiliary technology and test equipment.
in the following, we will take brake springs as an example and introduce what improvements zihuoli has made to the needs and difficulty of our customers and the improvement we have achieved.
difficulties of brake springs and improvement measures
precise force and ａnd good consistency
brake is a safety performance component. if the accuracy of the spring does not meet the requirements, it will lead to low assembly efficiency of the customer's automated production line and also cause fluctuations in the performance of the spring, resulting in more risks for the entire product. we use high precision automatic computerized spring coiling machines, and test the length, pitch, number of coils, outer diameter and other dimensions of the spring to completely solve ensure the quality of the spring.
resistant to fatigue and decay
as the core complement of the brake, the requirement for spring life is very strict. common problems with substandard brake springs is fatigue resistance, spring breakage, spring deformation, spring shortening, etc. zihuoli provides customers with better materials, design and more suitable solutions for their application. we can also predict spring life according to the material and design, and easily meet the basic requirement of a spring fatigue life of 10 million cycles. this will greatly reduce the development time of the project, and also provides the opportunity for the client to secure more projects.
high stability
typically there are two or more springs as a group during usage. some new customers find us and feed the problems they encountered. they find that the brake operation is not good. through communication and research of its application scenarios and working conditions, we found that the stability of the spring is one of the key factors affecting the brake. demａnd on our r & d and design ability, experience in brake spring project and more than 10 years of advanced technology.whether it is a single product or a supporting combination spring, zihuoli can formulate the spring solution required by the project for customers.then perfectly solves the problems of poor stability, inaccurate force value and poor consistency of the brake spring.